$.01 from the peanut gallery....
Have you ever tried looking for somekind of strap-on padding, like some football foam or maybe there's a slip on medical device with some firm type of foam for the calf...?
Just thought I'd enter a guess... or downsize the shellsize and have someone try to stretch out the lower shell for you or go with a MV or HV(gasp!) in the smaller shell...?
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