Originally Posted by
Boissal
Here's an interesting one.
Ms Boissal has been riding her Occam for a few months now and yesterday the drivetrain starts making really shitty sounds out of the blue. I flipped the bike upside down, dropped the chain, the cranks and jockey wheels were spinning smooth and silent, the freehub sounded fine, no play in the cassette. I checked the chain, no kinks or stuck links, I put it back on and checked the derailleur, B-screw OK, nothing bent. No stick caught anywhere, no reason for the noise. We were 10 miles out and didn't have too much light so we took it easy on the way back. The noise came and went, happened in most gears, I was completely puzzled. By the time we got to the car it sounded like she's running an angle grinder across her cassette.
When we got home everything was miraculously back to being silent. I repeated the trailside investigation and nothing seemed off. I cleaned everything thoroughly, pulled the crankset to make sure it had no play, re-torqued the derailleur, made sure the cable was pulling fine, then pulled the cassette to scrub it. Took a look inside the freehub (DT Swiss 350) and what do you know, it was missing one of the springs pushing the ratchets together. Fortunately I had a couple springs from a previous upgrade so I could replace it. I reassembled everything, adjusted the derailleur, took the bike for a spin around the neighborhood, silent as an owl in flight. Just got a call from Ms Boissal that the noise is back. What am I missing?