Im really hesitant to question your methods at this point but i question everything. I would think the heel piece , pins to boot, would have a little slop?
I was thinking id double check the paper template with the toe piece and mark tge boot center on the template with the boot in the toe, while constantly tape measuring for the length center of the ski. Id punch through the template to check as well. Triple triple check. Theres lee way to mounting the heels with the adjustment. Relatively centered in the boot adjust range, center of the ski and left and right identical
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